Pipe Segments Calculator

Optimize pipe cutting to minimize waste by finding the best combinations of segments.

Additional length to add for each cut (waste due to saw blade thickness and cutting inaccuracies)

Pipe Segments Required

Quantity:
Documentation

About This Calculator

This calculator uses an optimization algorithm to find the most efficient way to cut pipe segments from standard-length pipes. It considers:

  • The length of each required segment
  • The quantity of each segment needed
  • The standard pipe length provided by suppliers
  • A cutting tolerance to account for material lost during cutting

The goal is to minimize the total waste of material, which reduces costs and environmental impact.

Methodology

The calculator implements a combination of bin packing and cutting stock algorithms to optimize the cutting pattern. It uses a two-phase approach:

  1. First, it generates all possible valid combinations of segments that can fit within a standard pipe
  2. Then, it selects the optimal set of these combinations to fulfill all requirements while minimizing the number of standard pipes needed